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February 10, 2026

Tesla Model 3 & Model Y Control Arm Failure in Vancouver: Causes, Symptoms, and Why Replacement Matters

Tesla Model 3 & Model Y Control Arm Replacement in Vancouver

Tesla Model 3 and Model Y vehicles are popular throughout Vancouver and the Lower Mainland thanks to their performance, efficiency, and modern design. However, one mechanical issue we frequently see at Speed Projects Laboratory is premature upper and lower control arm failure—especially on vehicles driven year-round in BC’s wet climate.

If you own a Tesla Model 3 or Model Y in Vancouver, Richmond, Burnaby, Coquitlam, or Surrey, understanding this issue can help you avoid worsening suspension problems and unnecessary repair costs.


What Do Upper and Lower Control Arms Do?

Control arms are a critical part of your vehicle’s front suspension system. They connect the wheel hub to the chassis and allow the suspension to move smoothly while maintaining proper alignment.

On Tesla Model 3 and Model Y vehicles, the upper and lower control arms directly affect:

  • Steering precision
  • Ride comfort
  • Suspension geometry
  • Tire wear and stability

When these components wear out, drivers often notice immediate changes in how the vehicle feels—especially on uneven city roads common throughout Metro Vancouver.


Why Tesla Model 3 & Model Y Control Arms Commonly Fail

1. Premature Ball Joint Wear

One of the most common failure points is the ball joint integrated into the control arm. Over time, internal wear creates excess play, leading to noise and inconsistent suspension movement.

Once this wear begins, it typically progresses quickly rather than stabilizing.


2. Moisture Intrusion in Vancouver’s Wet Climate

Moisture is a major factor in Tesla control arm failure in Vancouver. The factory ball joint seals can allow water and road grime to enter the joint, leading to corrosion.

When corrosion develops:

  • Lubrication breaks down
  • Movement becomes rough or sticky
  • Squeaking or clunking noises appear

This is why many Tesla owners in the Lower Mainland notice suspension noise during fall and winter.


3. Increased Stress from Vehicle Weight and Instant Torque

Tesla Model 3 and Model Y vehicles are heavier than many gas-powered cars due to their battery packs. Combined with instant electric torque, this places additional stress on suspension components—particularly control arms and ball joints.

Urban stop-and-go driving, speed bumps, and uneven pavement common in Vancouver and Richmond can further accelerate wear.


Common Symptoms of Failing Tesla Control Arms

If your Tesla Model 3 or Model Y has worn upper or lower control arms, you may notice:

  • Clunking or knocking over bumps
  • Squeaking noises at low speeds or when turning
  • Loose or vague steering feel
  • Uneven or accelerated tire wear
  • Alignment issues or pulling while driving

These symptoms often start small but become more noticeable over time.


Why Tesla Owners Shouldn’t Ignore Control Arm Problems

Driving with worn control arms affects more than comfort—it impacts safety and reliability.

Ignoring the issue can lead to:

  • Improper wheel alignment
  • Reduced steering control
  • Increased wear on other suspension components
  • Shortened tire life
  • Higher repair costs later

Addressing control arm issues early is especially important for Tesla owners driving daily in Greater Vancouver traffic conditions.


Benefits of Replacing Upper and Lower Control Arms

1. Restored Ride Comfort

Replacing worn control arms eliminates excess play and noise, restoring the smooth, quiet ride Tesla owners expect.


2. Improved Handling and Steering Precision

New control arms restore proper suspension geometry, improving:

  • Steering response
  • Cornering stability
  • Overall driving confidence

This is especially noticeable during city and highway driving in the Lower Mainland.


3. Proper Alignment and Extended Tire Life

Worn control arms make it difficult to maintain proper alignment. Replacement allows for accurate alignment, helping:

  • Prevent uneven tire wear
  • Extend tire lifespan
  • Improve vehicle efficiency

4. Long-Term Reliability

Replacing failing control arms reduces stress on surrounding components such as:

  • Steering knuckles
  • Suspension bushings
  • Wheel bearings

This helps maintain long-term reliability for Tesla Model 3 and Model Y vehicles driven year-round in BC.


Tesla Control Arm Replacement in Vancouver at Speed Projects Laboratory

At Speed Projects Laboratory, we specialize in Tesla suspension service in Vancouver and the Lower Mainland. Our control arm replacement process includes:

  • Thorough suspension diagnosis
  • High-quality OE or upgraded components
  • Proper torque procedures
  • Post-installation alignment and road testing

Our focus is not just fixing the noise—but restoring proper suspension performance.


When Should You Book a Tesla Suspension Inspection?

We recommend a Tesla suspension inspection if:

  • You hear clunking or squeaking noises
  • Steering feels loose or inconsistent
  • Tires show uneven wear
  • Your vehicle has higher mileage or sees year-round driving

Early inspection often means simpler and more cost-effective repairs.


Final Thoughts

Upper and lower control arm failure is a common issue on Tesla Model 3 and Model Y vehicles—especially for owners driving in Vancouver and the Lower Mainland’s wet climate. The good news is that early diagnosis and replacement can restore ride quality, improve handling, and prevent further suspension damage.

If you’re experiencing suspension noise or changes in steering feel, don’t wait.

Contact Speed Projects Laboratory to book a Tesla Model 3 or Model Y control arm replacement in Vancouver and keep your vehicle driving the way it should.

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